Episodes

  • 10 - Data-Driven Strategies for Stress-Free Manufacturing with Yanesh Naidoo
    Oct 15 2024

    In this episode, hosts Phil Seboa and Ed Fuentes welcome Yanesh Naidoo, the owner of Jendamark Automation.

    With over 20 years of experience in advanced manufacturing technologies, Yanesh discusses his approach to managing a plant, addressing common stressors, and the critical role trust in technology plays in optimizing operations.

    From his early days at Volkswagen to the current innovations driving Jendamark Automation, Yanesh shares insights into the intersection of AI, automation, and human-centric plant management. Perfect for industry professionals, tech enthusiasts, and anyone interested in the future of industrial automation.

    01:24 Managing a Plant: Common Stressors 03:40 Real-life Breakdown: Phil's Maintenance Experience 06:58 Low Stock Challenges & Communication 09:10 Utilizing Data to Reduce Stress 11:32 Building Trust in Systems and Technology 14:17 The Potential of AI in Plant Management 17:05 Industrial Copilots and Real-time Insights 19:46 AI Asking AI: The Future Vision 22:23 Transformative Potential of ChatGPT 24:50 Human Judgment in AI-Assisted Decision Making 28:06 Yanesh's Personal Anecdote: Technology Enhancing Human Life 31:45 Automation and Human Involvement 34:32 Transitioning to Digitized, Paperless Operations 37:43 Reducing Operator Stress Without Job Loss 40:20 Key Data Collection and WhatsApp Integration 42:18 CEO vs. Middle Management: Resistance to Visibility 45:37 Empowering Operators with Data 47:59 Continuous Improvement and Active Involvement 49:53 Using Data for Actionable Insights 52:14 Innovation Trends in Manufacturing 55:00 Technical Optimizations and Digital Business Challenges 58:35 Financial Difficulties in Digital Transformation 1:01:27 Importance of Customer Education and Tailored Marketing 1:04:12 Revamping Education on YouTube 1:06:41 Jendamark Innovations: Low-code IT OT Integration 1:09:10 Mechanical Innovations and Reduced Changeover Time 1:12:33 Automotive Industry Challenges and IT OT Integration 1:15:20 Vision for Future Production Lines 1:17:54 Digital Augmentation and Prescriptive AI 1:20:45 Technologies to Reduce Operator Stress 1:23:30 Operators' Mindset and Technology Adoption 1:26:00 Digital vs. Automation: Upskilling Workers 1:28:29 Case Study: Overcoming Resistance to Digitization

    Connect with Yanesh on LinkedIn:

    https://www.linkedin.com/in/yaneshnaidoo/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Jendamark Automation :https://www.jendamark.co.za/


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com


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    57 mins
  • 9 - The Role of TCP/IP, MQTT, and VPN in IoT with Rene Gamero
    Oct 8 2024

    Join hosts Ed Fuentes and Phil Seboa with industrial automation and IoT expert, Rene Gamero, as they dive into the transformative world of IIoT and automation. Rene shares insights on the practical advantages of Power over Ethernet, the intricacies of protocols like TCP/IP and MQTT, and the seamless integration of MariaDB databases on Linux platforms.

    Learn about real-world applications, such as how Opto 22's equipment is revolutionizing clean water distribution in remote Andes regions and reducing operational costs for major franchises like McDonald's. With anecdotes on tech solutions, data-driven approaches, and the future of IIoT, this episode promises to be a treasure for tech enthusiasts and industry professionals alike.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged IIoT Podcast 00:42 Welcome to Rene Gamero 01:19 Rene Gamero's Journey in Industrial Automation 04:31 Power Over Ethernet (PoE) Advantages 08:32 Efficient Protocols and Databases 11:35 Hardware Flexibility and Multi-Functional Use 16:02 Case Study: Clean Water Distribution in the Andes 21:45 Integrating Legacy Equipment with Modern Solutions 26:58 Real-world Applications: McDonald's Energy Management 32:11 Streamlining Installations with PoE and Linux 37:40 Data Collection, Visualization, and Real-time Monitoring 42:55 The Importance of Educating Customers 46:59 Embracing Kubernetes and Modern IT Tools in OT Environments 52:16 Closing Remarks and Future Discussions

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    View the Episode Recap: https://industrysagemedia.com/the-role-of-tcp-ip-mqtt-and-vpn-in-iot-with-rene-gamero/

    Connect with Rene on LinkedIn:

    https://www.linkedin.com/in/renegamero/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Opto22: http://www.opto22.com/

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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    53 mins
  • 8 - The Future of Building Automation and BMS with Bryce Anderson
    Oct 1 2024

    In this episode of Unplugged: An IIoT Podcast hosts Phil Seboa and Ed Fuentes welcome Bryce Anderson, founder of Life Cycle Controls. With over 25 years of experience in the building management systems (BMS) and building automation systems (BAS) industry, Bryce shares his journey from working with Johnson Controls in South Africa to establishing his own company in 2017.

    Specializing in BMS design, training, and client-side support, Bryce provides valuable insights into the challenges and opportunities within the BMS sector.

    This episode delves into topics crucial for professionals in the BMS industry, technology enthusiasts, and anyone interested in the future of building automation.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged IIoT Podcast

    00:28 Meet Bryce Anderson: Founder of Life Cycle Controls

    01:33 Bryce's Early Career and Experience with Johnson Controls

    04:21 Transition from Project Engineer to BMS Project Manager

    08:40 Founding Life Cycle Controls in 2017

    11:05 Insights on BMS Upgrades and Client-Side Support

    14:12 Challenges and Hands-On Experience in BMS Industry

    17:00 The Inefficiency of Preventative Maintenance Contracts

    19:43 The Impact of Energy Efficiency Rating Programs

    23:55 Integrating Technology and Human Expertise

    27:30 Debunking Wireless Sensor Myths in Construction

    31:02 The Role of Data in BMS and the Issue with Cloud Servers

    34:17 Addressing Data Ownership and Open Source Platforms

    38:05 Energy-Saving Strategies and Government Programs

    41:10 Using Building Management Systems for Power Usage Efficiency

    44:30 Future Trends: AI vs. Human Training in Commercial Offices

    47:44 Final Thoughts and Industry Insights from Bryce Anderson

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    Connect with Bryce on LinkedIn:

    https://www.linkedin.com/in/bryce-anderson17

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Lifecycle Controls: https://www.lifecyclecontrols.com.au/



    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    1 hr
  • 7 - Home Automation, IoT, and PLC MQTT with Lachlan Wright
    Sep 17 2024

    Join hosts Phil Seboa and Ed Fuentes as they welcome principal engineer Lachlan Wright from PWD. Solutions. This episode of Unplugged dives deep into the world of industrial IoT, touching on Lachlan's career in automation, IIOT vs. IOT, the power of open frameworks, and the future of industrial automation. Lachlan shares his experiences with Raspberry Pi, Arduino, and emerging PLC technologies, alongside discussing the importance of data accessibility and the role of agile development in today's evolving tech landscape. Tune in for an enlightening conversation filled with valuable industry insights.

    00:00 Introduction to Unplugged IIoT Podcast

    00:45 Meet Lachlan Wright, Principal Engineer of PWD. Solutions

    02:43 Phil’s Passion for 3D Object Creation and Gaming through Blender

    04:22 Ed’s Journey with Python and Databasing

    07:08 Versatility of Skills in Industrial and Control Systems

    11:35 Lachlan’s Home Automation: PLC MQTT for Power Monitoring

    14:58 Lachlan’s Experience with Chat GPT and New Facebook Tools

    17:24 Phil on Llama 3.5 Models and Their Vast Resources

    21:46 Lachlan’s Industrial Anecdote: PLC, TCP Driver, InfluxDB, and Ignition

    27:15 Pitfalls of Agile Methodology in IoT Digital Transformation

    32:03 Importance of Community Collaboration in Open Source

    35:16 Evolving PLCs: The Role of Software and Programming Languages

    38:45 Integration of Docker Containers in Development

    41:18 User Experience and Visualization in Industrial Applications

    43:09 Shift Towards Web Native Technology

    44:38 From Traditional SCADA to the WebDev Mindset

    48:49 Interest in Time Series Databases like InfluxDB and Timescale

    50:20 Enthusiasm for Continuous Learning and Technology Exploration

    52:35 Unique Solutions for Different Industries and Sites

    55:10 Raspberry Pi and Beckhoff CX 7000 Series in IIoT Deployments

    58:46 Cost-Effectiveness of New Systems like Octo 22 Groove and PLC Nexts

    01:02:19 Adoption of Raspberry Pi for Initial Automation Testing


    Connect with Lachlan on LinkedIn:

    https://www.linkedin.com/in/plcexpert/


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    55 mins
  • 6 - Generative AI in Industrial Automation with Dave Griffith
    Sep 5 2024

    Join hosts Phil Seboa and Ed Fuentes in this insightful episode of Unplugged: An IIoT Podcast, as they engage with Dave Griffith, co-host of the Manufacturing Hub podcast, to discuss the evolving landscape of industrial automation and IIoT. Dave brings a wealth of experience from the manufacturing and industrial automation sector and shares key insights on data collection, connectivity, and the impact of generative AI in the industry. This episode also covers significant topics like change management, knowledge sharing, and the challenges and opportunities faced by industry professionals at global exhibitions.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged: An IIoT Podcast

    00:35 Welcoming Dave Griffith to the show

    02:14 The journey of the Manufacturing Hub podcast

    05:44 Importance of data collection and connectivity in IIoT

    09:32 Insights from global industry exhibitions

    13:26 Comparing European and American trade shows

    18:10 Challenges in digesting industry trends at large shows

    20:48 Prioritizing core automation and data collection

    24:12 Generative AI and Industrial Copilot collaboration

    26:58 The value of documenting and sharing knowledge

    31:30 Challenges with institutional knowledge loss

    35:54 Engaging with difficult employees for cultural change

    39:48 Success stories in change management

    44:26 Experiences with industrial sites in the food and beverage industry

    48:02 The role of education and mindset change in innovation

    52:14 The future of impactful and transformative projects

    55:12 The significance of hands-on learning and video formats for training

    58:40 Outro and final thoughts

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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/

    Connect with Dave on LinkedIn: https://www.linkedin.com/in/davegriffith23/

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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com

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    49 mins
  • 5 - Educating the Future of Industrial IoT and Industry 4.0 with Darren Anderson
    Aug 27 2024

    In this episode of Unplugged, hosts Phil Saboa and Ed Fuentes are joined by Darren Anderson, a lecturer of industrial automation and mechatronics at South Eastern Regional College. With over 28 years of industry experience, Darren shares his journey from being an electrical maintenance engineer to an educator. The conversation covers his hands-on experience with PLCs, microcontrollers, and IoT, as well as how he incorporates these technologies into his curriculum. Darren also discusses the growing adoption of Industry 4.0 and IoT in local businesses and the importance of apprenticeships in bridging the skills gap.

    00:00 Introduction to Unplugged: An IIoT Podcast

    00:30 Meet Darren Anderson: Background and Experience

    02:15 The Drive Behind Learning and Understanding the "Why"

    05:42 Strategy and People Before Technology

    08:01 Upcoming Learning Goals: Ignition, Python, and SQL

    11:23 Continuous Learning and Industry Adaptability

    15:09 Challenges and Adaptations During the COVID-19 Pandemic

    18:45 Teaching and Sparking Interest in Advanced Technology

    21:56 The Role of Apprenticeships in Addressing Skills Gaps

    23:40 Engaging Students in IIoT and Industry Practices

    27:05 Personal Journey in Home Automation

    31:22 Understanding Energy Usage and Temperature Impact

    34:15 Challenges and Successes in IoT Projects

    38:12 Factory Tours: BMW Motorrad and Spirit AeroSystems

    41:08 Digital Transformation in Local Industries

    45:01 The Importance of Small Data and Operator Knowledge

    48:25 First Encounter with "Industry 4" and IoT

    50:13 Influencing Students with Hands-On IoT Projects

    54:04 Legacy Knowledge in Industry 4.0

    57:20 Becoming an Industry Evangelist

    59:05 Follow Darren Anderson on LinkedIn and Final Thoughts

    60:20 Subscribe to Unplugged: An IIoT Podcast

    Connect with Darren on LinkedIn:

    https://www.linkedin.com/in/darren-anderson-401408b2/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com


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    53 mins
  • 4 - Exploring MQTT in Industrial Automation with Kudzai Manditereza
    Aug 13 2024

    Join hosts Phil Seboa and Ed Fuentes as they sit down with Kudzai Manditereza, a Senior Industry Solutions Advocate at HiveMQ, to dive into the intricacies of MQTT in industrial automation. Kudzai brings a wealth of experience as a system integrator and founder of Industry 4.0 TV, sharing his practical insights and challenges in implementing MQTT and transitioning into a data-driven organization. Discover the evolution of Sparkplug, the concept of a unified namespace, and how MQTT can revolutionize data integration without altering existing infrastructure. Ideal for engineers, tech enthusiasts, and professionals interested in IIoT and Industry 4.0.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to the Episode

    00:35 Meeting Kudzai Manditereza

    02:12 MQTT: Origins and Modern Adoption

    04:20 Shifting from Traditional Methods to MQTT

    06:45 Real-time Monitoring and Security Challenges

    12:01 Integrating MQTT in Industrial Ecosystems

    15:33 Challenges in OT and IT Convergence

    18:54 Self-managed vs. Managed MQTT Offerings

    21:47 Turning Data into Useful Information

    25:30 Limitations of MQTT in Industrial Automation

    28:50 Introduction to Sparkplug Specification

    31:22 Evolution from Sparkplug A to Sparkplug C

    33:45 Unified Namespace in Industrial Automation

    37:15 Building a Hierarchical Information Structure

    40:32 Single Source of Truth in IIoT Systems

    45:10 Success Stories in Reducing Downtime

    48:02 Open Ecosystem and Tools for MQTT

    51:15 Standardization Challenges and Sparkplug as Solution

    54:22 Kudzai's Journey and Passion for IoT

    58:45 Educational Efforts and Community Engagement

    1:01:35 Conclusion and Future Insights


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/


    Connect with Kudzai on LinkedIn: https://www.linkedin.com/in/kudzaimanditereza/


    Learn more about HiveMQ:

    https://www.hivemq.com/


    --------------------------------

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com

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    53 mins
  • 3 - Achieving Manufacturing Excellence through Digital Transformation with David Schultz
    Aug 6 2024

    In this episode of Unplugged, hosts Phil Saboa and Ed Fuentes are joined by David Schultz, Principal Consultant at Spruik Technologies. David shares his extensive experience in industrial consulting, engineering, and digital transformation. The discussion covers his journey into the industry, the importance of ISA 95 standards, effective strategies for digital transformation, and insights into asset performance management. David also touches upon the challenges faced by companies in implementing IoT and automation solutions. Don't miss this deep dive into the future of manufacturing and automation with a seasoned expert.


    This episode is brought to you by Industry Sage Media.


    00:00 Welcome to Unplugged: Meet Your Hosts

    00:52 Introducing David Schultz: Principal Consultant at Spruik Technologies

    02:38 David Schultz's Journey into the Industry

    10:24 Explaining ISA 95 Standards

    20:57 Evolution of Digital Transformation

    23:13 Effective Strategies for Digital Transformation

    34:08 Importance of Asset Performance Management

    45:10 Challenges in Digital Transformation

    50:30 Examples of Effective Implementation

    58:07 Industry 4.0 and Its Impact on Manufacturing

    1:08:15 Learning and Growing in the Industry

    1:13:25 Final Thoughts and Conclusion


    Connect with David Shultz on LinkedIn: https://www.linkedin.com/in/thedavidschultz/

    Connect with Phil on LinkedIn:https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Spruik Technologies: https://spruiktec.com/


    - - - -

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com

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    56 mins